How Can Industry 4.0 Solutions Help Plant Maintenance Management in 2021

How Can Industry 4.0 Solutions Help Plant Maintenance Management in 2021

How Can Industry 4.0 Solutions Help Plant Maintenance Management in 2021?

Industrial Revolution 4.0

Industry 4.0 solutions are the latest management techniques. They are implementing Artificial Intelligence to absolutely changing the way of data collection and explanation done by the machines. In case some industries are still carrying on the backdated technologies, they will experience the most extensive transformation they haven’t ever experienced. Now enterprises implement advanced solutions where humans and robots can talk with each other; they help the companies make improved decisions, better applications, and excellent customer care.

Modern companies are mainly dependent on machines and automation strategies. But the machines can’t perform as per their standard if they are not appropriately maintained. Properly trained employees develop predictive maintenance policies and enhance the companies’ productivity. The Industrial Internet of Things (IIoT) plays a significant role in this maintenance process. It links a machine to machine and machine to human. Predictive management helps the management locate the faults and take necessary measures to ensure that production can occur without any interruption.

Definition of Industry 4.0 solutions:

Industry 4.0 solutions are the latest maintenance management techniques that are highly effective. It brings a revolution in factory management that can be linked easily with IoT, cloud computing, and cognitive computing required for the plants to become smart ones. It could exchange information smoothly between the departments, sensors, tools, and systems. With the help of gathered collection, the 4.0 maintenance solution can provide a reliable assessment to assist administrators in deciding and deciding strategies for the plants’ smooth running.

Role of predictive maintenance in industry 4.0 solution:

Predictive maintenance plays a crucial role in industry 4.0 solutions. It can reduce maintenance or break downs that are not scheduled by depending on equipment sensor data related to vibration, noise, lubrication, and tolerating temperature. Predictive maintenance can also anticipate the tools that can’t work and are required to be replaced.

Advantages of using InnoMaint’s industry 4.0 solutions for plant maintenance management:

Industrial revolution 4.0 solutions offered by InnoMaint can help companies manage their tools and also decide when machines require servicing, repairing, and when they need to be replaced before any interference happens in the production work. Therefore, the administration can accordingly design maintenance plans and also decide the appropriate scheduling for their maintenance. It helps the companies to continue the production activity and prevent any intervention. The significant benefits of using current Industry 4.0 solutions for maintenance management in 2021 are:

  • It minimizes maintenance expenses.
  • Make sure the production standard.
  • Enhancing security
  • Improves the performance of the tools
  • Optimizing the competency of production
  • Decreasing the downtime and failure of resources
  • Enhancing the communication flow within the plant
  • Increases the coordination between man and automated robots
  • Advocates for proactive work method and declining the reactive way
  • Improving the supply-chain management strategies
  • Increase the longevity of the machines, and therefore, economic returns on all resources are increased automatically.

In recent times pharmaceutical companies also use the Industrial 4.0 solutions for managing their wide product range. It helps them to improve production as there are advanced manufacturing tools. Any Indian pharmaceutical company, Oil & Gas company, Manufacturing plant etc can implement these solutions for managing plant maintenance efficiently.

About an author:

Nitin Gupta is a voracious reader and an even passionate writer. Having worked with numerous field Pharmaceutical company in india and MNCs across the world, he really has very to the point and enthralling insights about the industry and the people working in them.

Nitin writes about technology and how it impacts the various industries such as pharma, hospitality, travel, and many others as well.

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Industry 4.0: Benefits of Digital Transformation of Business

Industry 4.0: Benefits of Digital Transformation of Business


Benefits of Digital Transformation of Business

Industry 4.0: Benefits of Digital Transformation of Business

As the civilization grew in proportion with development in economic systems, handmade manufacturing of items shrank with a gradual expansion of manufacturing with machinery. The shift in manufacturing and transportation inclined towards factories is referred to as Industrial revolution. Businesses grew robustly as they followed the people paving the way for economic prosperity.

First Industrial Revolution

This phase used just water and steam for production and saw the basic framework and inauguration of railway network.

Second industrial revolution

Manufacturing sector in India, according to several estimates, lags behind well-developed nations of the world in terms of major technologies.

Towards the end of 19th century, a relatively new source of energy electricity was discovered. During the period electricity, gas and oil were widely used for production. The invention of telegraph and telephone evoked a ‘wow’ spirit in the minds of people. The products of Automobile industry invariably penetrated into the lifestyle of people.

Third industrial revolution

The third industrial revolution saw the rise of electronics—with the discovery of transistor, microprocessor & computers. There was a significant improvement in computing abilities and telecommunication facilities. The invention of programmable logic controllers (PLCs)—and robots gave rise to the era of high-level automation in production.

Fourth Industrial Revolution

Today a fourth industrial revolution is underway which may be viewed as a cream of the automation incorporating Internet Of Things(IoT ) sensors. Higher automation saves labour costs and improves throughput. Businesses are increasingly switching over to this trend to realize the amazing benefits it offers.

IoT brings machines & devices into the network and facilitates communication between devices and machines eliminating man-machine communication. The shift from analogue to digital technologies is going to be the game-changer in the future.

Industry 4.0 uses digital technologies to make manufacturing more agile, flexible and responsive to customers. Adopting to Industry 4.0 standards, The entire team can be involved widening the scope of well organized and centralized workforce management & work order tracking. The technicians are in a better position to report work with the required data.

Innomaint Computer Aided Facility Management(CAFM) Software has been modeled around the core concepts of Industrial revolution 4.0 which were implemented successfully in developed nations of the world to yield noteworthy benefits. Our technologically advanced maintenance solution is scalable & cost-effective, fitting any industry vertical. Join hands with Innomaint for digital transformation of maintenance operations of your business !! It’s the hot trend in Information Technology, right now.

Improves OEE

BDC’s survey unearthed the fact that 60% of digital technology adopters say it helped them reduce operating costs. OEE, in simple terms, is the percentage of the manufacturing time that is really productive. An OEE score of 100% implies you are manufacturing only high-quality spares as fast as possible, with no Stop Time.

Reduces Costs

An adherence to Industry 4.0 brings down the maintenance costs up to 50 % by scheduling preventive maintenance tasks based on calendar, calibration point, usage or Ad-hoc, etc. Ad-hoc scheduling refers to the scheduling of events to take place at varied intervals over the days. This, in turn, enhances the uptime of the equipment making it continuously available for the production cycles contributing to increased productivity.

Quality Control

A substantial improvement in product quality shall be seen as the entire information on work orders along with reassignment, escalation information, SLA, check in & check out time can be viewed at length by Admin. Real-time production monitoring along with quality control lessens rework.

This comes handy in building & maintaining a good relationship with your customers.

New competitions can come from unexpected quarters as the awareness on digital transformation is fast spreading. Companies which are not in a position to face this challenge are liable to be outshined by their competitors who embrace the new industrial standards.

More Innovative

According to a survey, 13% of Industry 4.0 adopters opined the new technology has empowered them with the capacity to innovate extensively. A high degree of innovation can often bring in great value for your business. Unprecedentedly new business models are now possible by means of smart products and new advanced technologies which promise to spark innovation on a massive scale in the coming decade.

image-industrial revolution


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