Industry 4.0 Automation
Be in tune with forward thinking textile manufacturing companies that use automation for maintenance of textile machinery for spinning, weaving, knitting & processing garment.
52 Week PPM Calendar
Conveniently manage and oversee all maintenance schedules in the form of a 52 week PPM calendar.
Internal Audit Report
Enhance the traceability, planning with the power of textile industry CMMS by pulling out all maintenance data instantly from cloud servers for easier internal audit.
Move machineries between different textile mills, other buildings, locations, and departments smoothly with best visibility.
Eliminate hidden failures
Machineries that process cotton, silk & man-made fiber etc. can be freed from nearing failures by automated routine planned preventive maintenance for uninterrupted production cycles.
Your schedules on corrective actions are automatically triggered upon defects with due reminders and escalations failing which the production cycles go on carrying defects.
Extract the best
Routine PPM schedules makes sure that you are able to extract the best value from machines that work 24x7 with 97 % utilization for consistency in quality of products.
Automation of maintenance
Get real time visibility of operation and you can measure MTTR, MTBF, for calculating the probability of availability of machines, spare parts, labor, maintenance and energy costs.
Calibration of equipment
The calibration workflow for measuring equipment's can be used to provide reliable measurements when done periodically.
Real time monitoring
Real time monitoring of key parameters can be done via condition monitoring workflow to get alerts on deviation from expected values.
Easy work instructions
The work instructions can be laid in detail in the form of predefined checklists & multimedia in an easy way to understand & follow.
Environment & health safety
Recycle water, heat and chemicals in a closed-loop system with work reminders via mobile app for environment health & safety.
Instant report generation
Reports are comprehensive covering all the aspects of textile unit maintenance and can be generated instantly based on several search filters.
You can import the information on assets, spares & location in bulk into the system and also compare the performance with other branches of the factory for continuous improvement.
SLA can be defined for each stage of the maintenance cycle, QR codes can be used to quickly scan the assets for knowing service history and automation of inspection for woven goods can be initiated for swift operations.
Routine preventive maintenance
Perform utility operations such as manual inspection, cleaning by operators of each shift on the textile machine so that malfunctions can be noticed at the first place in a schedule that repeats on a calendar basis.
You can instantly help technical person by providing the historical data of the problem faced, route cause & the solution given by seniors for improvement in machine down time & availability of asset.
Instant visibility on workload
The managers can gain real time dynamic visibility into the current workload of technicians and machine owners for even distribution of work without overloading & under utilization.
The easier integration with your existing systems like ERP, CRM, Accounting Software can facilitate effective interactions between various maintenance departments gathering useful information on smooth work handover and quick allocation of funds.
Progressive self diagnosis
You can empower machine owners to spot quality issues themselves to reduce the wastage of garment following step-by-step instructions for solutions.
The cloud is a whiff of fresh air to those sick using outdated, tedious and expensive maintenance software. You aren’t bound with compulsions to buy, install or self-manage any hardware. Just launch the browser, log in, and start using your textile manufacturing CMMS. It is as simple as that. We provide free upgrades at periodic intervals without you needing to do anything from your end. So move to cloud, if you’re still sticking to those obsolete paper or excel sheet based approaches.
Textile manufacturers are able to reduce avoidable redundancies in business process and re-design. They were able to evenly distribute workload among their staff preventing fatigue and derived the best from their machineries with quicker service, optimal working conditions. The service history of machineries were embedded in the form of QR codes & barcodes and hence premature disposal of asset was prevented.
They were able to define dangerous values for parameters governing oil, steam, pressure outlet etc and get real time alerts on the breach of values safeguarding both human lives, garment and machinery which posed risks earlier. Staff started realizing that achieving zero breakdown in production is within reach and possible.
Periodic review of workflow via maintenance automation helped in labour cost reduction. Staff at all levels were able to easily access predefined and approved checklists wiping out chances of any missed out tasks. The knowledge gap in Total Productive Maintenance(TPM) was eliminated with access to knowledge bases contributed by experienced seniors so that in-house employees were willing to take initiatives.